
Mammoet completes record module load out at Khalifa Port
Heavy lift specialist Mammoet has completed the weighing, transportation and load out of 24 Pre-Assembled Unit (PAU) and Pre-Assembled Rack (PAR) modules for a major gas development project. Manufactured by Quality International, one of the leading module fabrication and assembly yards in the UAE, the modules were loaded out at Khalifa Port in Abu Dhabi in a complex operation that required adjustments to infrastructure to handle oversized cargo.
The project represented the largest outward shipment in Khalifa Port’s history and involved moving modules from the fabrication yard at Khalifa Port South Quay to the adjacent quayside, a distance of around 2.5 km, before being loaded out and shipped to the destination site in four consignments. The heaviest and tallest unit – a process gas cooling module – weighed 2,464 tonnes and measured 38 m in length long, 23 m in height and was 32 m high.
Mammoet’s work scope included weighing the modules using 12 x 300 tonnes and 18 x 150 tonnes jack and load cells, which was applied in different configurations, depending on each module’s size and weight. For transport and loadout purposes, Mammoet deployed 120 axle lines of self-propelled modular transporters (SPMT) and four power pack units.
Having been part of the UAE’s industrial landscape for 50 years, Mammoet said it was proud to support this record-breaking operation. According to Michel Bunnik, Commercial Director, Mammoet Projects AMEA, “With modules fabricated here in the UAE and shipped through Khalifa Port, this project demonstrates the country’s strength as a global hub for energy and infrastructure. Our long-standing presence allows us to bring world-class expertise while working hand in hand with local partners to deliver safe and reliable solutions.”
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